CST-05 Liquid Level Controller Relay

The CST-05 and CSR-05 liquid level control relays are designed to manage the discharge and filling of tanks and wells containing conductive liquids. Using a simple three-electrode sensing system, the relay automatically activates or deactivates a connected pump or contactor based on the liquid level, providing reliable, low-maintenance level control for wells, tanks, and similar applications.

How It Works

The device connects to three electrodes — an Upper Electrode, a Low Electrode, and a Well Bottom (Base) Electrode — placed at different heights inside the tank or well.

  • While the water level sits between the low electrode and the bottom electrode, the relay remains de-energized (not activated).
  • When the water level rises and touches the upper electrode, the relay activates.
  • As the water level falls back below the low electrode, the relay deactivates again.

Relay contact behavior:

  • When activated: contacts 1 (16-NC) and 2 (15-COM) open; contacts 2 (15-COM) and 3 (18-NO) close.
  • When deactivated: contacts 1 (16-NC) and 2 (15-COM) close; contacts 2 (15-COM) and 3 (18-NO) open.

Two-electrode operation: If only two electrodes are needed, use the Upper (U) and Lower (L) electrode terminals only, and leave the Base (B) electrode unused.

Sensitivity Setting

Sensitivity is adjustable via the onboard sensitivity dial (up to 100KΩ):

  1. Make sure the electrodes are in contact with the water while adjusting.
  2. Turn the dial toward 100KΩ.
  3. The relay activates once the device detects the electrodes.
  4. For reliable detection, the liquid’s resistance must be lower than the sensitivity value that has been set.

Technical Specifications

Parameter Value
Operating Voltage (Un) 150 – 260V AC
Operating Frequency 50/60 Hz
Operating Power < 6 VA
Operating Temperature -20°C to +55°C
Operating Altitude < 2000 m
Sensitivity < 100 KΩ
Contact Rating 5A / 250V AC (Resistive Load)
Protection Class IP20
Connection Type Terminal connection
Cable Diameter 2.5 mm² (SSR-05) / 1.5 mm² (VSR-05)
Weight < 250 g
Display 2 x LED
Mounting Vertically panel-mounted or DIN-rail mounted

Dimensions

CST-05: 84.5 mm x 80 mm x 44 mm (with 7.62 mm and 75 mm reference spacings; 35.5 mm depth)

CSR-05: 23.15 mm x 5.08 mm mounting pitch, 90 mm x 94.6 mm panel dimensions (34.5 mm / 49.25 mm / 57.75 mm / 65.8 mm / 45 mm reference measurements)

(See connection and dimension diagrams for exact terminal layout and mounting measurements.)

Maintenance

  • Switch off the device and disconnect it from all connections before cleaning.
  • Clean the housing with a dry swab only.
  • Do not use any conductive material or chemical cleaner, as this may damage the device.
  • After cleaning, verify that the device operates correctly before returning it to service.

Safety Warnings

  • Use the device strictly according to the instruction manual.
  • Do not use the device in wet or damp environments.
  • Always include a switch and circuit breaker in the installation.
  • Position the switch and circuit breaker close to the device, within easy reach of the operator.
  • Clearly label the switch and circuit breaker as the disconnect point for this device.
  • Ensure the liquid being monitored is non-flammable and non-explosive.
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